I suppose at this point I really shouldn’t be surprised. The number of things that have gone wrong to date rival most government run projects.
Not covering old ground:
- The Areca ARC-1300ix 16 was returned on the basis of no Solaris driver and it being a glorified port multiplier. I waited for about a month for the Adaptec 31605 on back order. After showing no signs of turning up any time soon, I cancelled the order and decided to pony up for the highly featured and crazily expensive 3ware 9650SE-8LPML instead. The day after, I find out Digicor has started distributing the SAS3081E-R again, a significantly cheaper option. Take in mind either choice locks me into a motherboard with at least three PCI-E x4 slots (due to needing 16 channels, and to equip the Intel quad gigabit Ethernet card).
- The moment the 3ware arrives, I plug it in, and lo and behold, the machine no longer posts. Having seen a similar behaviour on the previous server (would or would not boot based on random hardware plugged in and how many times half the male population has scratched its crotch in the last hour while the wind is blowing west), I proceeded to disconnect everything until only RAM, CPU and GPU remained — and it still didn’t boot. Being that the only remaining part from the old server was the 850W CoolerMaster PSU, I ordered a Corsair TX-850 at AU$240 to remove all doubt, plugged it in AND;
- Discovered that the Asus P5Q-E motherboard, which replaced the exploded MSI was the dead part, despite no sparking, despite working a week ago, despite nothing being physically wrong with the board — it just stopped posting, meaning I’ve once again spent more cash than I have to.
Well, fuck. That’s two motherboards gone in one build, which is making me wonder if the case is shorting something somehow. At this point I’ve had the chassis for over ten months, with no working system. It’s enough to make you want to buy a prebuilt NAS.
Meanwhile the brand new Netgear GS724T, APC SmartUPS 750 and HP 22RU rack just sit there, waiting for some action…

HP 10622 rack - the one I bought on eBay for AU$180 likely has a bit more wear and tear than the one in this image.
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Sorry to hear about all your troubles! I am sort of in the same boat – trying to build a 20 drive NAS and just returned some SuperMicro AOC-SASLP-MV8 cards that aren’t worth a damn in Ubuntu 9.04 or CentOS 5.4 (even though they claim to support RHEL).
Have you considered throwing in the towel on Solaris and just doing a software raid 6 with a hotspare perhaps? You’d open up your hardware options significantly and also make things a lot cheaper. Is ZFS worth losing years of your life over due to stress? :)
Yup, I’ve pretty much thrown in the towel on Solaris, despite the deliciousness that is block level dedupe, recently added into ZFS.
I’m now running Ubuntu 9.10 in hardware RAID 6 (everything I wanted to avoid)!
It’s running beautifully so far, with the small exception of a Seagate 7200.12 which keeps dropping from the array. Going to try upgrading the controller firmware and see if that helps. Seagate likes denying firmware upgrades exist these days, after the 7200.11 debacle.
It seems as if I were doing much of the same. On my project I’m using the Asus P5Q3 Deluxe and for reasons unknown I’ve seen it not being able to post (twice!!).
The BIOS on the main chip was shot. However I was able to recover the mainboard by swapping the bios chip (off), booting, swapping while hot and flashing on the fly. (steady hands are recommended)
This may have been a possibilty for your board aswell, as there is also a backup bios chip on the P5Q-E